China manufacturer CHINAMFG 1/2″ Flat Face Quick Connector Hydraulic Quick Coupler Non-Spill Coupling ISO16028

Product Description

 

ISO 16571 – NWP4 Series Quick Coupling (steel)

 

Product Feature

  1. Meet the standard ISO16571
  2. Push and pull connection
  3. With safe lock to avoid accidental disconnection
  4. Standard material: Carbon steel
  5. Standard seal: Nitrile rubber, fluoride rubber

Seal elastomer data
Seal Maximum working temperature range
Nitrile rubber -20ºC to +100ºC
Fluoride rubber -25ºC to +150ºC

Product Parameter
 

Size
(in)
ISO
(mm)
Max Working Pressure
(bar)
Rated Flow
(l/m)
Min Blast Pressure
(bar)
Fluid Loss
(ml-cc)
Connection Connection Male Female
1/4 6.3 400 12 1900 1900 1900 0.008
3/8 10 350 23 1600 1560 1780 0.01
1/2 12.5 350 45 1770 1700 1590 0.012
3/4 20 350 74 1580 1660 1420 0.015
1 25 350 100 1840 1600 1470 0.02
1-1/4 31.5 350 189 1530 1470 1400 0.03
1-1/2 40 230 288 800 700 320 0.05
2 50 150 379 600 600 280 0.1

Application Range

Hydraulic & fluid delivery
Building equipment
Agriculture machine
Multi purpose vehicle
Road vehicle
Fixed hydraulic equipment & fluid transport in factory

Interchangeability

FASTER 2FFN/2FFI series
PARKER FEM series
HANSEN FF series
AEROQUIP FD89 series

Photo Details 

 

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hydraulic coupling

What are the maintenance requirements for hydraulic couplings to ensure optimal performance?

Maintaining hydraulic couplings is crucial to ensure their optimal performance and extend their service life. Regular maintenance helps identify potential issues early on and prevents costly breakdowns. Here are the essential maintenance requirements for hydraulic couplings:

  • Inspection: Regularly inspect the hydraulic coupling for signs of wear, damage, or leaks. Check for any unusual noises, vibrations, or changes in performance during operation.
  • Lubrication: Ensure proper lubrication of the coupling’s moving parts. Use the manufacturer-recommended lubricants and follow the specified intervals for re-lubrication.
  • Coupling Alignment: Check and correct the alignment of the driving and driven shafts connected by the coupling. Misalignment can lead to premature wear and reduce coupling efficiency.
  • Bolt Tightening: Regularly check and tighten the bolts and fasteners securing the coupling. Loose bolts can lead to coupling slippage and compromised power transmission.
  • Cleanliness: Keep the hydraulic coupling and its surrounding area clean from dirt, debris, and contaminants. Clean the coupling during scheduled maintenance to prevent contamination-related issues.
  • Temperature and Pressure Checks: Monitor the operating temperature and pressure to ensure they remain within the specified limits for the coupling. Operating beyond the recommended ranges can cause damage and reduce coupling performance.
  • Overload Prevention: Avoid exceeding the rated torque capacity of the coupling to prevent overload and potential damage to the coupling or connected equipment.
  • Replacement of Worn Parts: Replace any worn or damaged components of the hydraulic coupling promptly. Follow the manufacturer’s guidelines for part replacement and use genuine spare parts when needed.
  • Periodic Maintenance: Establish a regular maintenance schedule for the hydraulic coupling based on the operating conditions and manufacturer recommendations. Adhering to this schedule helps identify and address issues before they become severe.
  • Expert Inspection: If you encounter any unusual performance issues or suspect coupling problems, consult a hydraulic system expert for a detailed inspection and analysis. They can provide valuable insights and recommendations for maintenance and repairs.

Proper and consistent maintenance of hydraulic couplings is essential to ensure their reliability, efficiency, and safe operation. By following the recommended maintenance practices, you can prolong the life of the hydraulic coupling and optimize the performance of your hydraulic system.

hydraulic coupling

How do hydraulic couplings compare to other coupling types, such as mechanical or magnetic couplings?

Hydraulic couplings, mechanical couplings, and magnetic couplings are three distinct types of couplings used in various applications to transmit power between shafts. Each type of coupling offers specific advantages and limitations, making them suitable for different scenarios. Here’s a comparison of hydraulic couplings with mechanical and magnetic couplings:

  • Power Transmission:
    • Hydraulic Couplings: Hydraulic couplings transmit power using hydraulic fluid to transfer torque between connected shafts. They are well-suited for applications with varying torque demands, as the fluid medium can accommodate fluctuations and dampen shock loads.
    • Mechanical Couplings: Mechanical couplings directly connect the shafts through solid mechanical links, such as rigid couplings or flexible couplings (e.g., gear, jaw, or disc couplings). They efficiently transmit power without losses, making them suitable for high-torque applications.
    • Magnetic Couplings: Magnetic couplings use magnetic fields to transfer torque between shafts. They offer non-contact power transmission, which eliminates the need for mechanical seals, making them suitable for applications requiring hermetic sealing, such as pumps handling hazardous fluids.
  • Speed and Torque:
    • Hydraulic Couplings: Hydraulic couplings can accommodate variations in speed and torque within their design limits. They offer good torque-to-inertia ratio, enabling smooth acceleration and deceleration in hydraulic systems.
    • Mechanical Couplings: Mechanical couplings maintain precise shaft alignment and have high torque capacity. However, they may not handle speed variations as effectively as hydraulic couplings.
    • Magnetic Couplings: Magnetic couplings are not suitable for high-torque applications, but they offer excellent speed control and precise torque transmission without direct contact between shafts.
  • Maintenance and Wear:
    • Hydraulic Couplings: Hydraulic couplings may require periodic maintenance, such as seal replacements, to ensure proper operation. They experience wear due to fluid flow and pressure.
    • Mechanical Couplings: Mechanical couplings have mechanical wear and may require lubrication and maintenance to sustain optimal performance and prevent misalignment over time.
    • Magnetic Couplings: Magnetic couplings have minimal wear and require less maintenance due to their non-contact nature. They are less prone to mechanical failures but may require magnetic field adjustments.
  • Environmental Considerations:
    • Hydraulic Couplings: Hydraulic couplings may require hydraulic fluid, which must be properly managed and maintained. They can be susceptible to fluid leakage if not adequately sealed.
    • Mechanical Couplings: Mechanical couplings can generate friction and heat during operation, which may require cooling measures in high-speed applications.
    • Magnetic Couplings: Magnetic couplings are hermetically sealed, preventing fluid leakage and offering environmental advantages in applications where containment is critical.

The selection of the most appropriate coupling type depends on the specific requirements of the application, including torque, speed, environmental factors, maintenance considerations, and cost. Each coupling type offers unique features that cater to diverse industrial needs, making them valuable components in numerous mechanical systems.

hydraulic coupling

What are the key design considerations when using hydraulic couplings in hydraulic systems?

Designing hydraulic systems with hydraulic couplings requires careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are the key design considerations:

  1. Fluid Compatibility: Select hydraulic couplings made from materials compatible with the hydraulic fluid used in the system. Incompatible materials may lead to chemical reactions, corrosion, or degradation of the coupling, affecting its performance and service life.
  2. Pressure Rating: Ensure that the hydraulic coupling has an adequate pressure rating to handle the maximum operating pressure of the hydraulic system. Using a coupling with a lower pressure rating may lead to failure and system leaks.
  3. Temperature Range: Consider the temperature range in which the hydraulic system will operate. Choose a hydraulic coupling that can withstand the minimum and maximum temperatures without deformation or loss of performance.
  4. Torsional Stiffness: Evaluate the required torsional stiffness of the coupling based on the system’s torque demands. A coupling with insufficient torsional stiffness may lead to excessive vibrations and decreased system accuracy.
  5. Misalignment Compensation: Hydraulic couplings should be able to accommodate misalignments between the driving and driven shafts. Consider the angular, radial, and axial misalignment capacity of the coupling to prevent excessive stress on the system components.
  6. Speed and Torque Requirements: Determine the speed and torque demands of the hydraulic system. Choose a coupling that can handle the required torque and rotational speed to ensure efficient power transmission.
  7. Environmental Conditions: Factor in the environmental conditions the hydraulic system will be exposed to, such as moisture, dust, chemicals, or extreme temperatures. Select a coupling with appropriate coatings or materials to withstand these conditions.
  8. Overload Protection: Consider whether overload protection is necessary for the hydraulic system. Some hydraulic couplings offer built-in overload protection features, which can be beneficial in preventing damage during unexpected load spikes.
  9. Installation and Maintenance: Choose a hydraulic coupling that is easy to install and maintain. Accessible coupling designs simplify inspection and servicing, reducing downtime and maintenance costs.
  10. Size and Weight: Consider the available space and weight constraints in the system. Opt for a hydraulic coupling that fits within the available space and meets the weight limitations without compromising performance.

By carefully considering these design considerations and selecting the appropriate hydraulic coupling, designers can ensure a reliable and efficient hydraulic system that meets the specific requirements of the application. Regular maintenance and proper coupling installation also play a crucial role in prolonging the life and performance of the hydraulic system.

China manufacturer CHINAMFG 1/2China manufacturer CHINAMFG 1/2
editor by CX 2024-04-23